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    Land NIR Borescope Glass - Melt Tank Thermal Imaging System

    Manufacturer:
    A borescope thermal imaging camera, specifically developed to return precise temperature measurements in glass furnace applications.
    Part Number: Borescope (NIR-B) Glass
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    Get Clear Thermal Imaging with Uncompromising Quality

    The NIR-Borescope-656 (NIR-B-656) and NIR-Borescope-2K (NIR-B-2K) are high resolution short wavelength full radiometric infrared borescope imaging cameras, designed to produce continuous live high definition thermal images, at an outstanding pixels resolution of up to 3 million pixels. The cameras can measure temperatures in the range of 600 to 1800 °C (1112 to 3272 °F) and are suitable for a wide range of continuous process monitoring and controlling applications providing high resolution images and temperature readings in large furnaces.

    By providing a cutting-edge clear thermal image unaffected by the furnace hot atmosphere/gases, the NIR-B-656 allows operators to measure from any of the 322,752 pixels, or 2,904,768 pixels for the NIR-B-2K, and optimise furnace temperature to save energy, increase efficiency and reduce emissions.

    With 24/7 coverage via Gigabit Ethernet connection, automated alarm outputs instantly alert the user to any problems or structural issues to ensure furnace efficiency and have complete operational control. Plus thermal anomalies are easy to detect, through continuous monitoring of all positions from the safety of the control room.

    The cameras require only a narrow opening to accommodate a wide field-of-view angle lens tip, a choice of optics (FOVs) are available and provide an extensive measurement area throughout for wide furnace coverage.

    NIR-Borescope-656 and NIR-Borescope-2K are ideal for use in reheat furnaces, coal fired power boilers, glass melt furnaces, cement kilns and biomass boilers.


    Features

    24/7 Furnace Monitoring

    Continuously monitor the temperature of furnace heating, refractory areas and stock.

    Choice of Wide Angle Optics and Pixel Resolutions

    Monitor a very wide range of stock, refractories and burner/heating zones in just one thermal image.

    Highly Accurate Temperature Reading

    High-performance system calibration of each camera pixel, with a temperature reading of better than +/- 1%, and an outstanding homogeneity across the whole thermal image, including edges.

    Advanced Image Processing Software

    IMAGEViewer and IMAGEPro utilities to control, monitor, analyse and capture data from thermal imaging camera.

    Advanced Filtering

    Advanced spectral filtering is unaffected by the hot furnace atmosphere or/and gases to deliver real temperature readings and clear monitoring from furnace interior.

    Reliable & Safe System Operation

    Designed for harsh and high temperature environmental conditions, plus a range of auto-retraction systems are available to protect against overheating in case of a water cooling and/or air purging loss.

    Patented Background Compensation

    Corrects the effect of background reflection online and continuously enables correct stock temperature reading.



    Applications

    Melt Tank - Bulk Glass

    Measuring the temperature of the melted glass in the tank provides measurements for process control and efficiency. Our recommended solutions are the NIR-B Glass, Cyclops 100L, Model FG and SPOT M100.

    Read More >>


    Melt Tank - Inside Refractory

    Optimum process control, energy efficiency and tank condition can be controlled through refractory wall measurements. The NIR-B Glass, Cyclops 100L, Model FG and SPOT M100 are recommended.

    Read More >>

    IMAGEPro

    The innovative IMAGEPro software is an advanced image processing software for controlling, monitoring, analysing and capturing imager data.

    Download Software >>



    IMAGEPro is a Windows PC software system that enables configuration of imager, display properties and advanced temperature analysis options and supports multiple simultaneous imagers. Free 30-day trial available for extensive testing.

    Able to monitor and control up to sixteen imagers, IMAGEPro offers real-time analysis for thermal imager ranges. Giving users exceptionally detailed control over their thermal imaging measurements, IMAGEPro enhances application processing.

    Continue Reading >>

    Advances in Non-Contact Temperature Measurement for Glass Production - Application Webinar

    Presented by Mark Bennett, Glass Sector Lead In this webinar, AMETEK Land introduces how advances in accurate non-contact temperature measurements across a range of applications and under a variety of different conditions ensures successful glass production and provides benefits in process and control.



    Continuous Thermal Imaging Inside a Glass Melt Tank

    This presentation describes how a process thermal imaging system provides real-time video and accurate temperature measurement anywhere inside a glass melt tank, 24/7. By monitoring the live video, an operator can configure the most efficient firing pattern for optimum burner performance.

    Technical Information

    NIR-B-656

    NIR-B-2K

    Camera Unit
    Measurement Range 600 - 1000 °C / 1112 - 1832 °F
    800 - 1400 °C / 1472 - 2552 °F
    1000 - 1800 °C / 1832 - 3272 °F
    Pixel Resolution 656x492 1968x1476
    Spectral Response 1 μm
    Frame Rate 30 fps 15 fps
    Detector FPA - Semiconductor
    Optic (HFOV x VFOV) 31° x 24° / 95° x 71° 95° x 71°
    Optic (IFOV) 2.53 mrad (95° x 71°) / 0.84 mrad (31° x 24°) 0.84 mrad ( 95° x 71°)
    Focus Range 1 m to infinity
    Probe Diameter Ø 61mm / Ø 2.4”
    Probe Lengths 305, 610 or 915 mm (12”, 24” or 36”)
    Mountings Choice of 3” ANSI 150 RF Flange & Gasket or PN16 DN80 Flange & Gasket with a 12” standpipe
    Protection Window Sapphire
    Accuracy 1% of reading (K)
    Repeatability 1 K
    Dimensions 254 x 560 x 810 mm* (* or 1120 or 1420 mm); 10 x 22 x 32 in** (** or 44 or 56 in)
    Power rating 24 V DC, 4W
    Weight 15 kg / 33.07 lbs (for 24” variant)
    Environmental Rating IP65 / NEMA 4

    Camera Supply
    Connections Gbit Ethernet; Local connection interface between camera unit and image processing system
    Service Water, instrument air, power input, located to the rear of the enclosure

    Power Supply Unit (PSU)
    Components Power supply, Ethernet communications (switch), Fibre optic data connection (option)
    IP Rating IP65 / NEMA 4
    Size 380 x 380 x 211 mm / 15” x 15” x 8.3”
    Weight 15 kg (33.07 lbs)
    UL Approval Listed to UL508A & CSA-C22.2 No. File Number E499440

    Image Processing
    Software IMAGEViewer & IMAGEPro Advanced Image Processing and Controlling Software
    Workstation PC - Workstation (option)
    Interfacing Open Data Interface, Modbus TCP, Moxa I/O unit

    Accessories
    Optional Accessories Power supply, cables, water-cooled/purged mounting and tube, software, workstation, auto-retraction systems

    Land Applications & Industries


    Cement

    LAND have supplied the Cement Industry and OEM's throughout the world with temperature measuring equipment for over 60 years. All their products are designed to the highest standards of quality and reliability to ensure accurate measurements under plant operating conditions for; kiln shell, rotary kiln product & burning zone and clinker system read more >>


    Iron and Steel Making

    Designed to operate in the harsh environments found in steel production, these instruments are designed to the highest performance standards, optimised for making temperature measurements at every important stage of the process including; Soaking Pit (Load Temperature), Coke Oven Flue, profile, burden & conveyor, Hot blast stove, main & furnace burden, liquid iron stream, torpedo car,  ladle pre heat, ladle and tapping learn more >>


    Aluminium Extrusion

    LAND offers a complete new integrated range of thermometer systems dedicated solely to aluminum temperature measurement. These instruments contain unique-to-Land design features which provide inherent measurement stability and reliability. In the aluminum extrusion industry, product quality and operating profitability rely on efficient press operation. Press efficiency is increased greatly with accurate, reliable temperature measurement at critical points in the process including; preheated die, billet profile , die exit & quench exit temperatures read more >>


    Aluminium Rolling

    The Land Aluminium Strip Thermometer system is specifically designed to provide the aluminium hot rolling industry with a solution to one of its most difficult problems - accurate and reproducible temperature measurement of bright, semi-finished hot alloy strips learn more >>




    More Industry Applications


    Land has supported the global industrial community for more than 70 years, supplying innovative, reliable products and solutions. They have a worldwide reputation as innovators and manufacturers of high-quality, precision thermometers and thermal imagers.

    Land's monitors and analysers provide industries with infrared, non-contact temperature measurement, combustion efficiency monitors and environmental pollution emissions detectors. Their products are used extensively in applications as diverse as steel, glass, electronics, mineral processing, power generation, utility and aircraft gas turbines, and a wide range of other industries. Ongoing development creates products for new applications and the continuous improvement of an expanding product range.

    • Steel: The infrared thermometers offer process solutions across more than 50 individual applications, ensuring process efficiency and continue reading >>
    • Aluminium: Including a wide range of stable, rapid response and reliable application-specific instruments designed to the highest standards continue reading >>
    • Speciality Metals: Products that you need for precise temperature measurements during speciality metal production, including solutions for copper and platinum refining continue reading >>
    • Calibration: The blackbody calibration sources provide a high-precision calibration of radiation thermometers, on-site and under laboratory conditions continue reading >>
    • Glass: Land has developed a range of instruments specifically designed to meet the challenges of glass production continue reading >>
    • Hydrocarbon Processing (HPI): Built to the highest standards of quality and reliability, their HPI measurement solutions are designed to operate in industrial conditions, delivering the accuracy you need to control your process continue reading >>
    • Industrial Processing: Used extensively in a range of industrial processes including paper, plastics, ceramics and non-wovens, Land's accurate online and portable thermometers, linescanners and thermal imagers support your applications continue reading >>
    • Minerals: Land supplies high-precision, reliable non-contact temperature measurement instruments specifically designed for mineral industry applications, including cement and roadstone production continue reading >>
    • Power Generation: With a range of detection options for every stage of the combustion process, Land's products guard against spontaneous fires. They also provide solutions for continuous emissions monitoring and plant condition monitoring continue reading >>

    Get Clear Thermal Imaging with Uncompromising Quality

    The NIR-Borescope-656 (NIR-B-656) and NIR-Borescope-2K (NIR-B-2K) are high resolution short wavelength full radiometric infrared borescope imaging cameras, designed to produce continuous live high definition thermal images, at an outstanding pixels resolution of up to 3 million pixels. The cameras can measure temperatures in the range of 600 to 1800 °C (1112 to 3272 °F) and are suitable for a wide range of continuous process monitoring and controlling applications providing high resolution images and temperature readings in large furnaces.

    By providing a cutting-edge clear thermal image unaffected by the furnace hot atmosphere/gases, the NIR-B-656 allows operators to measure from any of the 322,752 pixels, or 2,904,768 pixels for the NIR-B-2K, and optimise furnace temperature to save energy, increase efficiency and reduce emissions.

    With 24/7 coverage via Gigabit Ethernet connection, automated alarm outputs instantly alert the user to any problems or structural issues to ensure furnace efficiency and have complete operational control. Plus thermal anomalies are easy to detect, through continuous monitoring of all positions from the safety of the control room.

    The cameras require only a narrow opening to accommodate a wide field-of-view angle lens tip, a choice of optics (FOVs) are available and provide an extensive measurement area throughout for wide furnace coverage.

    NIR-Borescope-656 and NIR-Borescope-2K are ideal for use in reheat furnaces, coal fired power boilers, glass melt furnaces, cement kilns and biomass boilers.


    Features

    24/7 Furnace Monitoring

    Continuously monitor the temperature of furnace heating, refractory areas and stock.

    Choice of Wide Angle Optics and Pixel Resolutions

    Monitor a very wide range of stock, refractories and burner/heating zones in just one thermal image.

    Highly Accurate Temperature Reading

    High-performance system calibration of each camera pixel, with a temperature reading of better than +/- 1%, and an outstanding homogeneity across the whole thermal image, including edges.

    Advanced Image Processing Software

    IMAGEViewer and IMAGEPro utilities to control, monitor, analyse and capture data from thermal imaging camera.

    Advanced Filtering

    Advanced spectral filtering is unaffected by the hot furnace atmosphere or/and gases to deliver real temperature readings and clear monitoring from furnace interior.

    Reliable & Safe System Operation

    Designed for harsh and high temperature environmental conditions, plus a range of auto-retraction systems are available to protect against overheating in case of a water cooling and/or air purging loss.

    Patented Background Compensation

    Corrects the effect of background reflection online and continuously enables correct stock temperature reading.



    Applications

    Melt Tank - Bulk Glass

    Measuring the temperature of the melted glass in the tank provides measurements for process control and efficiency. Our recommended solutions are the NIR-B Glass, Cyclops 100L, Model FG and SPOT M100.

    Read More >>


    Melt Tank - Inside Refractory

    Optimum process control, energy efficiency and tank condition can be controlled through refractory wall measurements. The NIR-B Glass, Cyclops 100L, Model FG and SPOT M100 are recommended.

    Read More >>

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