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Industrial Fluidised Baths

The Industrial Fluidised Bath units are used to remove plastic residues from extrusion tooling quickly, safely and without damage to the tooling. Techne have supplied hundreds of companies who extrude plastics tubes, rods, sheets, films, electrical cables and wires or other extruded shapes. These units can also be used as large uniform heat sources for reactor vessels up to 600°C.
Part Number: Industrial Fluidised burnoff baths
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After years of success, plastic manufacturers have come to depend on Techne fluidised baths for safe, efficient and cost effective cleaning of tooling, components, systems and parts (dies, breaker plates, nozzles, tools, tips, spinnerets, extruder screws, manifolds, etc.) 
IFB's will remove almost all polymers, including plastic, paint, epoxy, rubber and adhesives, as well as other hydrocarbon-based products such as oils, fluids, grease, lubricants
and coatings.
Parts immersed into the fluidised bath are cleaned by the high temperature (up to 600°C) environment within a bath media of fluidized aluminum oxide that instantly starts to degrade plastic to carbon, which then leaves the bath as CO2. 
This instant heating and minimised quenching gives shorter cleaning times than with conventional ovens, and with the even and consistent heat of the bath, results in greatly reduced metal fatigue and tool damage.
Techne offer 7 models in the Industrial Fluidised Bath range. 

The baths can be fluidised with either compressed house air or an inert gas such as nitrogen or argon. 
It should be noted that fluidised baths and the action created in the aluminum oxide is not abrasive to items immersed for normal cleaning or heat treatment times. 

Typical cleaning times range from 30 minutes to 2 hours depending on bath loading, temperature and amount of material to be cleaned.

Other Applications
The excellent thermal performance of Techne Industrial Fluidised Baths make them a good choice for basic heat treatment, test and calibration as well as reactive analysis. 
Some of these applications include tempering, annealing, Nitriding, distillation, curing, exothermic and endothermic reactions, and thermal analysis of devices, components and materials.
 
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Options
IFB-51 and IFB-52 have flowmeter for manual and repeatable airflow control.
IFB-101, IFB-111, IFB-121 and IFB-201 are available in both manual and automatic airflow control.
IFB-131 is only available with automatic airflow control.

Techne can also supply a gas fired AB-100 Afterburner to reduce exhaust particulate and VOC's. 
When cleaning PVC's and other halogenated polymers the SR-100 Scrubber can be employed. 

In addition Techne can supply extraction fans and cyclones to separate fumes from any aluminium oxide carried over in the exhaust stream.

Ordering information
 
Product CodeDescription
FIFB51D IFB-51 Flowmeter Airflow control 230v
FIFB52D IFB-52 Flowmeter Airflow control 230v
F952A IFB-101 Manual Airflow control 380v
F952B IFB-101 Automatic Airflow control 380v
F952C IFB-101 Automatic Airflow control 415v
F952G IFB-101 Manual Airflow control 480v
F952H IFB-101 Manual Airflow control 415v
F956A IFB-111 Automatic Airflow control 380v
F956B IFB-111 Automatic Airflow control 415v
F956C IFB-111 Manual Airflow control 380v
F956D IFB-111 Manual Airflow control 415v
F956E IFB-111 Manual Airflow control 480v
F957A IFB-121 Automatic Airflow control 380v
F957B IFB-121 Automatic Airflow control 415v
F957C IFB-121 Manual Airflow control 380v
F957D IFB-121 Manual Airflow control 415v
F957E IFB-121 Manual Airflow control 480v
F958A IFB-131 Automatic Airflow control 380v
F958F IFB-131 Automatic Airflow control 480v
FIFB20C IFB-201 Manual Airflow control 380v
FIFB20D IFB-201 Manual Airflow control 415v
FIFB20E IFB-201 Manual Airflow control 480v
After years of success, plastic manufacturers have come to depend on Techne fluidised baths for safe, efficient and cost effective cleaning of tooling, components, systems and parts (dies, breaker plates, nozzles, tools, tips, spinnerets, extruder screws, manifolds, etc.) 
IFB's will remove almost all polymers, including plastic, paint, epoxy, rubber and adhesives, as well as other hydrocarbon-based products such as oils, fluids, grease, lubricants
and coatings.
Parts immersed into the fluidised bath are cleaned by the high temperature (up to 600°C) environment within a bath media of fluidized aluminum oxide that instantly starts to degrade plastic to carbon, which then leaves the bath as CO2. 
This instant heating and minimised quenching gives shorter cleaning times than with conventional ovens, and with the even and consistent heat of the bath, results in greatly reduced metal fatigue and tool damage.
Techne offer 7 models in the Industrial Fluidised Bath range. 

The baths can be fluidised with either compressed house air or an inert gas such as nitrogen or argon. 
It should be noted that fluidised baths and the action created in the aluminum oxide is not abrasive to items immersed for normal cleaning or heat treatment times. 

Typical cleaning times range from 30 minutes to 2 hours depending on bath loading, temperature and amount of material to be cleaned.

Other Applications
The excellent thermal performance of Techne Industrial Fluidised Baths make them a good choice for basic heat treatment, test and calibration as well as reactive analysis. 
Some of these applications include tempering, annealing, Nitriding, distillation, curing, exothermic and endothermic reactions, and thermal analysis of devices, components and materials.
 
view video
view video
view video  
view video  
 
Options
IFB-51 and IFB-52 have flowmeter for manual and repeatable airflow control.
IFB-101, IFB-111, IFB-121 and IFB-201 are available in both manual and automatic airflow control.
IFB-131 is only available with automatic airflow control.

Techne can also supply a gas fired AB-100 Afterburner to reduce exhaust particulate and VOC's. 
When cleaning PVC's and other halogenated polymers the SR-100 Scrubber can be employed. 

In addition Techne can supply extraction fans and cyclones to separate fumes from any aluminium oxide carried over in the exhaust stream.

Ordering information
 
Product CodeDescription
FIFB51D IFB-51 Flowmeter Airflow control 230v
FIFB52D IFB-52 Flowmeter Airflow control 230v
F952A IFB-101 Manual Airflow control 380v
F952B IFB-101 Automatic Airflow control 380v
F952C IFB-101 Automatic Airflow control 415v
F952G IFB-101 Manual Airflow control 480v
F952H IFB-101 Manual Airflow control 415v
F956A IFB-111 Automatic Airflow control 380v
F956B IFB-111 Automatic Airflow control 415v
F956C IFB-111 Manual Airflow control 380v
F956D IFB-111 Manual Airflow control 415v
F956E IFB-111 Manual Airflow control 480v
F957A IFB-121 Automatic Airflow control 380v
F957B IFB-121 Automatic Airflow control 415v
F957C IFB-121 Manual Airflow control 380v
F957D IFB-121 Manual Airflow control 415v
F957E IFB-121 Manual Airflow control 480v
F958A IFB-131 Automatic Airflow control 380v
F958F IFB-131 Automatic Airflow control 480v
FIFB20C IFB-201 Manual Airflow control 380v
FIFB20D IFB-201 Manual Airflow control 415v
FIFB20E IFB-201 Manual Airflow control 480v
Technical Specifications

SpecificationsIFB-51IFB-52IFB-101IFB-111IFB-121IFB-131IFB-201
Temperature range 50°C to 600°C 50°C to 600°C 50°C to 600°C 50°C to 600°C 50°C to 600°C 50°C to 600°C 50°C to 600°C
Stability at 450°:C ±1°C ±1°C ±1°C ±1°C ±5°C ±5°C ±5°C
Display resolution °C °C °C °C °C °C °C
Type of control 3 term PID 3 term PID 3 term PID 3 term PID 3 term PID 3 term PID 3 term PID
Sensor type K type thermocouple K type thermocouple K type thermocouple K type thermocouple K type thermocouple K type thermocouple K type thermocouple
Working volume Diameter (mm) 259 259 310 310 450 450 500 x 220
Working volume Depth (mm) 305 660 350 1000 700 1200 395
Loading Capacity (Litres) 5 12 9 25 37 64 12
Air pressure kPa (psi) 170 to 1030 (25 to 150) 170 to 1030 (25 to 150) 170 to 1030 (25 to 150) 170 to 1030 (25 to 150) 170 to 1030 (25 to 150) 170 to 1030 (25 to 150) 170 to 1030 (25 to 150)
Air Consumption L:min at Ambient (max) 115 115 120 120 320 320 220
Air Consumption L:min at 450°:C (max) 48 48 60 75 180 180 150
Heat up time 20°:C to 450°:C 105 minutes 210 minutes 100 165 195 165 180
Heat up time 20°:C to 600°:C 150 minutes 240 minutes 210 270 330 195 350
Power consumption (kW) 4 6 6 9 12 18 9
Nett weight ( less Alundum) 42 84 75 260 226 330 272
Weight of Alundum (aluminium oxide) 40 72 50 120 200 300 60
Overall size L x W x H (mm) 521 x 521 x 686 1041 x 609 x 533 795 x 625 x 915 1025 x 790 x 1670 1125 x 850 x 1335 1125 x 850 x 1835 1155 x 660 x 930
Shipping weight (kg) 88 200 167 470 497 894 377
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